Senior Automation Controls Engineer

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SENIOR AUTOMATION CONTROLS ENGINEER

NOVI, MICHIGAN

As a member of the Automation team, the Senior Automation Controls Engineer will be responsible for Leading, Supporting, Implementing, and Managing Automation projections while driving innovation in advancements.

The candidate will use their vast knowledge, experience, and resourcefulness to lead and implement automation cells and drive standards across North America. The candidate must be able to develop the concept, aid in the mechanical - lectrical design, install, train the receiving plant, and provide ongoing support for the robot cell. The candidate must also possess the skill to project lead other Integrators as a subject matter expert.

Advantages of working at Lear in the Automation group:

Drive Innovation with new advancements in Industry

Opportunities for future training to broaden skills

Be part of a team of experts to drive solutions that improve efficiencies, safety, and quality

Work with multiple assembly plants and integrator.

Automation Controls Role :

Responsible for projects from technical specification to startup support

Design and develop all aspects of electrical control systems, equipment, and programming using Lear standards and build upon with innovative ideas

Write, implement, and debug PLC software

Develop contingency and disaster recovery plans

Support install, launch and production of all cells.

Support implementation of proven and newly developed advanced automation.

Robust programming to increase equipment uptime without continuous intervention.

Document and use existing control standards to develop requirements for automated cells

Willingness to travel in North America – time traveling can be up to 30-40%

Qualifications:

Expert in RSLogix500, RSLogix5000, Studio5000, and FactoryTalk View Studio

Ability to navigate and interpret structured text programming languages like Visual Basic, C++, C#, and Python

Fanuc and Universal Robotics Programming or basic understanding with Robotics

Knowledgeable of I/O link, AB components, drive control, Keyence cameras, and industrial networking

Basic experience with Vision systems to guide robot – offsets

Understand and communicate applicable safety standards: general industry (OSHA 1910), machine guarding, robot safety (ANSI/RIA 15.06), automated vehicles, conveyor safety

Supporting member of Risk Assessments on all automated equipment

Ability to read and create electrical drawings in AutoCAD  

Coordinate and manage controls systems

Communication with external manufacturing system/MES and OPC

Experience with SCADA systems

Must be a creative thinker, results oriented, focused, and attentive to detail and accuracy

Self-driven and willingness to work long hours during installations, if required

Willingness to travel up to 40% of the time

Bonus:  Automated Guided Vehicles (AGV/AMR) experience

Team Development

Mentor and Train plant controls engineers and support production as needed.

Communicate across cross functional groups

Support Kaizen, Improvement walks, and Error proofing projects

Minimum Qualifications:

Bachelor’s Degree in Electrical and/or Software Engineering 

5 -15 years’ experience in a similar role 

Lear Corporation is an Equal Opportunity Employer, committed to a diverse workplace.

Applicants must submit their resume for consideration using our applicant tracking system. Due to the high volume of applications received, only candidates selected for interviews will be contacted. Candidates must be legally authorized to work in the United States without sponsorship. Unsolicited resumes from search firms or employment agencies, or similar, will not be paid a fee and will become the property of Lear Corporation.